Mechanical Design Engineer
Smedley Group
Date: 9 hours ago
City: Bicester, England
Contract type: Full time

We believe the world’s fastest driver hasn’t raced…yet.
FAT Karting League’s mission is to achieve mass participation in motorsport by radically reducing the barriers to entry.
We are looking for an enthusiastic Mechanical Design Engineer - with a passion for motorsport - to join our dynamic engineering team.
Key Responsibilities
This position involves full lifecycle mechanical design, supplier engagement, and a focus on DFM/DFA principles for sheet metal and machined components.
Responsibilities include:
Qualifications, Experience And Knowledge Requirements
FAT Karting League’s mission is to achieve mass participation in motorsport by radically reducing the barriers to entry.
We are looking for an enthusiastic Mechanical Design Engineer - with a passion for motorsport - to join our dynamic engineering team.
Key Responsibilities
This position involves full lifecycle mechanical design, supplier engagement, and a focus on DFM/DFA principles for sheet metal and machined components.
Responsibilities include:
- Design and develop mechanical components and assemblies using SolidWorks
- Apply Geometric Dimensioning and Tolerancing (GD&T) to drawings and models
- Manage CAD data within PLM systems and support CAD administration as needed
- Collaborate with suppliers for component sourcing, feasibility analysis, and design optimisation
- Ensure designs are optimised for manufacturability and assembly (DFM/DFA)
- Develop parts made from sheet metal and machined-from-solid materials, with a strong emphasis on precision and cost-effectiveness
- Support product development activities from concept through production release
- Conduct design reviews, create detailed 2D/3D drawings, BOMs, and other documentation
- Coordinate closely with cross-functional teams including procurement and build
- Participate in root cause analysis and continuous improvement initiatives
Qualifications, Experience And Knowledge Requirements
- Bachelor’s Degree in Mechanical Engineering or related field (or equivalent experience)
- 2+ years of experience in mechanical design, preferably in automotive or volume manufacturing
- Proficiency in SolidWorks, including complex assemblies and surfacing
- Solid understanding of GD&T standards (BS8888 or equivalent)
- Experience working within a PLM environment (e.g., 3D Experience, Windchill, Teamcenter, ENOVIA) and managing CAD data
- Hands-on knowledge of DFM/DFA best practices
- Experience designing with sheet metal and machined components
- Strong communication skills and ability to work with suppliers and cross-functional teams
- Knowledge of materials, manufacturing processes, and cost drivers
- Experience with tolerance stack analysis
- Basic FEA knowledge for preliminary analysis
- Familiarity with automotive standards and testing requirements
- Exposure to rapid prototyping and iterative design processes
- Competitive salary and benefits package
- Opportunities for professional growth and development
- A collaborative and innovative engineering environment
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